Construction Features of Pinch Roll & Wire Rod Laying Head

Pinch Roll

Construction Features of Pinch Roll & Wire Rod Laying Head



The pinch roll and wire rod laying head are closely adjacent semi-open system. The pinch roll is arranged before the entrance of the wire rod laying head and transportation of the gripping rolled piece into the wire rod laying head. 

Then wire discharger will transform the gripping rolled piece to helici form rolled piece which a diameter is 1080mm and flat the rolled out to the scattered coils cooling roll table.

Pinch Roll


It is the horizontal cantilever structure. It has a double roll device and one air cylinder which is used to control the roll up and down synchronous clamp. The Pinch roll DC motor is used to improve drive speed by two-stage cylindrical gear. Up and down rolls are installed respectively at two swing arms. There is one air cylinder that drives the up and down roll synchronously close to or leaves the rolling line by a group of crank-link mechanisms. 

There is equipped with adjustable limit equipment to adjust the pinch roll max opening degree and minimum center distance between the up and down roll so that could adjust the clamping force and wire rod not too fast simultaneously. Pinch roll drive gearbox used welding structure. 

The gear and bearings used a thin oil central lubrication process. And the bearings are used filmatic bearings and high-speed roll thrust bearings. Pinch roll is long-running at regular work and its speed is set by process requirements. Pinch roll can clamp the head, end, or whole wire rod on the basis of process requirement.

Wire Rod Laying Head


It is the vertical cantilever structure and the center line slopes down ten degrees. It consists of a spinning pipe that is installed in the rotation dabber and gearing. There is one DC adjustable-speed motor that could drive the rotation dabber through a pair of bevel-gear wheels. The spinning pipe can spin a regular wire coil on the basis of setting revolving speed.

Wire rod laying head rotation dabber consists of the spinning head and hollow shaft. The spinning head is used to fixation the spinning pipe and hollow shaft. And the hollow shaft would be driven by a bevel gear in the driving box. 

There is a pipe among the internal bevel gear. And there is a water-cooling drivepipe between the pipe and the hollow shaft. Water-cooling drivepipe is used for cooling the pipe and it will protect the bearings of the hollow shaft to keep it away from the high temperature of rolled piece. 

Wire rod laying head drive gearbox used welding structure. The gear and bearings used a thin oil central lubrication process.

The safety guard is the cylinder structure and the spinning head is installed in it. Its incline design is for security. 
The top half of the safety guard can be opened by the air cylinder for changing the spinning pipe but it must be closed at regular work. It should be processed static balancing test for all of the equipment with rotation dabber. 

Then we can increase or decrease their weight of them on basis of testing. 

After the static balancing test, it should be processed dynamic balance test which measures datum: testing rotation speed: 1900r/min, dynamic balance quality: G2.5. There are two test points in the front and back bearing cap when the wire discharger is assembled you could test vibration data on the two points. And the test vibration measure data is 5mm/s.

Wire Rod Laying Head



位置： 法国多姆山
We are the manufacturer of Steel Rolling mills, Wire Rod Mills, TMT Rebar Mills, Electric Arc Furnaces, Flying shears, Continuous Casting machines, and spare parts. we can supply designing, manufacturing, installation and commissioning of the equipment with "turn-key" service. We can also design, manufacture and revamp other non-standard equipment according to the requirements of users.Free mail to stellarollingmill@gmail.com for your rolling mill plant Solution 

评论

发表评论

此博客中的热门博文

Technical Specification for Bar Mill Walking Beam Cooling Bed

图片
Technical Specification for Bar Mill Walking Beam Cooling Bed 1. Service Environment and Conditions of Equipment Ambient temperature: - 20 - + 40 ℃ relative humidity: Working environment: not applicable to inflammable and explosive altitude: + 108 M 2. Technical Requirements 2.1 Incoming direction: left feeding, see the document library of equipment layout plan in the cooling bed area 1 - finished rolling mill 2 - finished flying shear 3 - acceleration roller table 4 - step cooling bed 5 - cold shear 6 - sizing machine 2.2 Technical Parameters 2.2.1 Acceleration Roller Table Roll Diameter: Φ 188mm, roll length: 190mm, roll distance: 1200mm, transmission type: single machine transmission, variable frequency speed regulation, irreversible; roller linear speed: 4.5 ~ 20m / s, roller length: ~ 30000mm, motor: yvpg100l2-4, 2.2kW, 1500rpm, AC380V, axial flow fan at the end of each motor: 125fzy2-s, 25W, 220V, 50Hz, the last six rollers are installed at an inclination of 1 ° ~ 12 °. Q...
Read more »

500000 TPY Rebar Rolling Mill For Sale

图片
500000 TPY Rebar Rolling Mill For Sale Our company is revamping a complete set of bar rolling mill equipment with an annual output of 500,000 tons. The whole rebar mill line includes: walking bean reheating furnace, roughing mill stands,  intermediate rolling mill stands, finishing mill stands, cold shear, flying shear, walking beam cooling bed. Annual output capacity:  500.000 Metric Tons rebar Per Year Dimensions: 330 meters x 23 meters Raw material size: 160 x 160 mm Billets Product Size: 10-51 mm rebar Product Length: 6- 12 Meters Bundle Weight 2,1 Ton The Rebar Rolling Mill Consists of: 90 TPH Walking Beam Reheating Furnace Pinch Roll Roughing Mill Stands  Crop Shear No. 1 Intermediate Mill Stands  Crop Shear No.2 Finishing Mill Stands Quenching and Self- Tempering of Bars, (QBT System) Dividing Shear Cooling Bed + Test Sample Inspection Cold Shear Collecting Station Bar Counting SUND BARISTA Bundling & Binding ...
Read more »

The Difference between Two-high Rolling Mill and Four-high Rolling Mill

图片
The difference between Two-high Rolling Mill and Four-high Rolling Mill Many friends do not know what is a four-roll mill. In fact, the four-roll mill is a combination of two working rolls and two supporting rolls. It belongs not only to the driving machine of backup rolls but also to the equipment driven by working rolls. Therefore, the specific choice should be made according to the requirements of customers, and also to the actual use situation. What is the difference between a two-roll mill and a four-roll mill? For a two-roll mill, the whole diameter of the roll is relatively large, and the contact area between the roll and the tie piece is also very large, so the whole rolling force is relatively large, so there are certain requirements for the selection of rolling materials and thickness, so as to effectively avoid many unnecessary problems in the whole rolling process. Four-high rolling mill also increases in roll system, so its working roll diameter can be much small...
Read more »

Sendzimir 20 High Mill

图片
  Sendzimir 20 High Mill The essential difference between Sendzimir cold rolling mill and four high rolling mill or other types of rolling mill is the different transmission direction of rolling force. The rolling force of the Sendzimir cold rolling mill is transferred from the work roll to the backup roll device through the intermediate roll, and finally to the solid overall stand. This design ensures the support of the work roll in the whole length direction. In this way, the roll system deformation is very small, and the very accurate thickness deviation can be obtained in the whole width direction of rolling. Sendzimir mill has the following main characteristics in structure and performance (1) The frame with integral casting (or forging) has high rigidity, and the rolling force acts radially on each section of the frame. (2) The work roll diameter is small, and the pass reduction rate is large, up to 60%. Some materials can be rolled into very thin strips without intermediate ...
Read more »

Hot Rolling Process

图片
Hot Rolling Process The semi-finished billet from the steelmaking plant is rolled to make it a qualified product. Introduction of Hot Rolling Process Process Flow of Hot Rolling: Process Flow of Main Rolling Line: The slab is directly sent to the slab warehouse of the hot rolling workshop from the slab discharging roller table of the continuous caster in the steelmaking and continuous casting workshop, and the directly hot charged slab is sent to the furnace loading roller table of the heating furnace for heating. The slab that cannot be directly hot charged is lifted into the insulation pit by the crane, then lifted to the upper material bench by the crane after insulation, and then heated by the furnace loading roller table of the heating furnace, leaving the possibility of direct rolling. The continuous casting slab is transported into the slab warehouse by the continuous casting workshop through the slab loading roller table or slab unloading roller table. Before the slab reaches t...
Read more »

Hot Rolling Mill: 50,000 -300,000 TPY of Bar Rolling Mill

图片
Full Continuous Rolling 50,000 -300,000 TPY of Bar Rolling Mill Production Line. Finished bar size: 8-32mm Raw Material: common carbon steel, high-quality carbon structural steel, and low alloy steel The designed annual production capacity is 50,000 -300,000 tons. The maximum rolling speed of finishing mill is 5-16 m/s. 1. Billet The whole continuous rolling production line uses 100 x 100-150 x 150 continuous casting billet as raw material, with a length of 3000 mm-6000 mm, all provided by the company's internal steelmaking and continuous casting workshop. 2. A new regenerative push-steel reheating furnace is built in the full tandem rolling production line. The fuel is natural gas or blast furnace gas, and the air is preheated singly. The hourly heating capacity is 40-80 t/h, end-in, and side-out, single-row material distribution, meeting the annual production requirements of 50,000 -300,000 tons of rolling. Reheating furnace chamber size 6.6X24m. 3. Sixteen ...
Read more »

Difference Between Hot Rolled and Cold Rolled Stainless Steel

图片
Difference Between Hot Rolled and Cold Rolled Stainless Steel Both hot rolling and cold rolling are processes for forming section steel or steel plate. They have a great influence on the structure and properties of Bai steel. The rolling of steel is mainly hot rolling, and cold rolling is only used to produce small section steels and thin plates.  Hot Rolling Advantages :  It can destroy the casting structure of the steel ingot, refine the grain of the steel, and eliminate the defects of the microstructure so that the steel structure is dense and the mechanical properties are improved. This improvement is mainly reflected in the rolling direction so that the steel is no longer isotropic to a certain extent; bubbles, cracks, and looseness formed during casting can also be welded under high temperature and pressure. Disadvantages:  1. After hot rolling, the non-metallic inclusions (mainly sulfides and oxides, as well as silicates) inside the steel are pressed into thin shee...
Read more »

How to Choose the Right Nodulizer?

图片
How to Choose the Right Nodulizer? (Summary description)Spheroidizing agents can promote graphite crystallization in nodular cast iron into spherical additives. General application field, cast iron casting field. However, there are many types and contents of spheroidizing agents on the market. Therefore, it is also imperative to choose a suitable spheroidizing agent. Spheroidizing agents can promote graphite crystallization in nodular cast iron into spherical additives. General application field, cast iron casting field. However, there are many types and contents of spheroidizing agents on the market. Therefore, it is also essential to choose a suitable spheroidizing agent. There are data from the reaction thermodynamics of spheroidizing elements in molten iron, reaction kinetics, quality influencing factors in the production process of spheroidizing agent, and process influencing factors in the use process of foundries. The standards for determining the quality of spheroidizing agent ...
Read more »

What is Nodulizer?

图片
What is Nodulizer? Nodulizer, also known as rare earth magnesium ferrosilicon alloy（FeSiMg）, is an additive that can promote the crystallization of graphite into spherical cast iron. The main component of the “Nodulizer agent” is nodularizing elements, such as Mg, Ce, Ca, etc. The Ferro silicon magnesium nodularizer can significantly enhance the strength of cast iron. And it also features the function of degasification, desulfurization, and deoxidation. The nodularizer is widely used in the metallurgy and steel-making industry. Size:5~15mm, 3~25mm, 8~40mm, 25~50mm, or as per customers’ requirements. Packaging Details: Waterproof Plastic woven bag, 1 ton/bag or according to customer requirements. Storage: Dry storage. Avoid contact with moisture.
Read more »

Rebar Rolling Mill Production Process

图片
Rebar Rolling Mill Production Process First, the Production Process of Rebar Rolling Mill Rebar is a ribbed steel bar, also known as a ribbed steel bar, usually with two longitudinal ribs and horizontal ribs evenly distributed along the length. The shape of the horizontal ribs is spiral, herringbone, and crescent. Expressed in millimeters of the nominal diameter. The nominal diameter of the ribbed steel bars is equivalent to the nominal diameter of the light round bars with equal cross sections. The nominal diameter of the steel bar is 8-50 mm, and the recommended diameter is 8, 12, 16, 20, 25, 32, 40 mm. Ribbed steel bars are mainly subjected to tensile stress in concrete. Ribbed steel bars have a greater bonding capacity with concrete due to the role of ribs, and therefore can better withstand external forces. Ribbed steel bars are widely used in various building structures, especially large, heavy, light thin-walled and high-rise building structures. Rebar is produced by ...
Read more »