Wire Discharger manufacture processing line
Wire discharger drive gearbox used welding structure. The gear and bearings used a thin oil central lubrication process.
Wire discharger:
It is the vertical cantilever structure and the center line slopes down ten degrees. It consists of a spinning pipe that is installed in the rotation dabber and gearing. There is one DC adjustable-speed motor that could drive the rotation dabber through a pair of bevel-gear wheels. The spinning pipe can spin a regular wire coil on the basis of setting revolving speed.
Wire discharger rotation dabber consists of a spinning head and hollow shaft. The spinning head is used to fixation the spinning pipe and hollow shaft. And the hollow shaft would be driven by a bevel gear in the driving box. There is a pipe among the internal bevel gear. And there is a water-cooling drivepipe between the pipe and the hollow shaft. Water-cooling drivepipe is used for cooling the pipe and it will protect the bearings of the hollow shaft to keep it away from the high temperature of rolled piece.
Wire discharger drive gearbox used welding structure. The gear and bearings used a thin oil central lubrication process.
The safety guard is the cylinder structure and the spinning head is installed in it . Its incline design is for security. The top half of the safety guard can be opened by the air cylinder for changing the spinning pipe but it must be closed at regular work. It should be processed static balancing test for all of the equipment with rotation dabber. Then we can increase or decrease their weight of them on basis of testing. After the static balancing test it should be processed dynamic balance test which measures the datum: testing rotate speed: 1900r/min, dynamic balance quality: G2.5. There are two test points in the front and back bearing cap when the wire discharger is assembled you could test vibration data on the two points. And the test vibration measure data is 5mm/s.
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